Significant effort has been devoted to the study of mass
transfer
in sheet metal structured packings over the past half century. A number
of mass transfer correlations have appeared in the literature as a
result of those efforts. Unfortunately, none of these correlations
has shown itself to be reliable over the full range of chemical systems,
column operating conditions, and packing topologies encountered today.
In an attempt to rectify some of the shortcomings of earlier correlations
for sheet metal structured packings, we have employed a new data analysis
methodology which simultaneously fits ⟨HETP⟩ data and
mass transfer area data. The correlation we report upon here includes
444 ⟨HETP⟩ values from a variety of systems, operating
pressures, and packing designs, along with 409 mass transfer area
measurements. We demonstrate that this correlation outperforms all
others while remaining simple enough to implement in process simulation
software.