Formation of stereocomplex crystals (SC) is an effective
way to
improve the heat resistance and mechanical performance of poly(lactic
acid) products. However, at all but the slowest cooling rates, SC
crystallization of a high-molecular-weight poly(l-lactic
acid)/poly(d-lactic acid) (PLLA/PDLA) racemate stops at a
high temperature or does not even start, leaving the remaining melt
to crystallize into homochiral crystals (HC) or an SC–HC mixture
on continuous cooling. To understand this intriguing phenomenon, we
revisit the SC crystallization of both high- and low-molecular-weight
PLLA/PDLA racemates. Based on differential scanning calorimetry (DSC),
supplemented by optical microscopy and X-ray scattering, we concluded
that what stops the growth of SC is the accumulation of the nearly
pure enantiomer, either PDLA or PLLA, that is rejected from the SC
ahead of its growth front. The excess enantiomer is a result of random
compositional fluctuation present in the melt even if the average
composition is 1:1. The situation is more favorable if the initial
polymer is not fully molten or is brought up to just above the melting
point where SC seeds remain, as proven by DSC and X-ray scattering.
Moreover, we find that not only is SC growth poisoned by the locally
pure enantiomer but also that at lower temperatures, the HC growth
can be poisoned by the blend. This explains why SC growth, arrested
at high temperatures, can resume at lower temperatures, along with
the growth of HC. Furthermore, while some previous works attributed
the incomplete SC crystallization to a problem of primary nucleation,
we find that adding a specific SC-promoting nucleating agent does
not help alleviate the problem of cessation of SC crystallization.
This reinforces the conclusion that the main problem is in growth
rather than in nucleation.