In many areas around the world, rotary steerable systems (RSS) have replaced steerable motors because of the inherent advantages of RSS technology that include improved directional control, reduced wellbore tortuosity, and comprehensive logging-while-drilling (LWD) measurements.
Since the late 1990s, rotary steerable systems have revolutionized drilling and redefined how far directional drilling can go. Extended-reach drilling, multilaterals, and deepwater drilling have achieved new levels of efficiency. Well placement has also been enhanced, enabling the use of reservoir navigation that yields outstanding net-to-gross results.
Although rotary steerable systems exhibit many advantages, they still face issues of limited buildup rates, weight-on-bit and reliability. Due to the dynamic market, operators are focusing on minimizing cost and saving time by reducing the number of trips, enhancing the rate of penetration (ROP), and reducing drilling footage to avoid directional work in problematic formations that can result in stick/slip and wellbore stability issues.
To address the client needs, a new generation of RSS has been introduced.
In 2014, a 6¾-in. high-build rate RSS was developed primarily for conventional markets, which have a need for high build rates and simultaneous acquisition of LWD data. The use of a high-build rate RSS in conjunction with an optimized bottomhole assembly (BHA) for build-rate capability has enabled operators to achieve buildup rates up to 12°/100 ft.
In 2015, a 4¾-in. high-performance RSS was developed to fill the need of higher weight on bit and to provide a simple, rugged design with enhanced reliability.
In this paper the authors present the new generation of rotatory steerable and its impact on the market.
This paper will be supported by number of case studies from oil and gas.