Fillers are utilized for different purposes. In plastic industry, fillers are mainly used to extend the bulk of the compound; however, they can also improve physical properties, materials processing, and reduce cycle time of plastics. In this article, high‐density polyethylene was filled with untreated and 5% alkaline‐treated salago fiber, and thereafter the thermal and nondestructive properties of the composites were investigated. It was found that the chemical treatment of fiber increased the thermal stability and the mean coefficient value of linear thermal expansion of the treated composites as compared to the untreated ones. Moreover, the increase of fiber content in composites increased the crystallinity level while decreased the thermal capacity and melting temperature of the composites. The zinc, calcium, and phosphorus contents were found to be within the industry‐acceptable range for elemental contents in polyolefins. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019, 136, 47873.