The
electrochemical production of rare earth metals (REMs) in ionic
liquids (ILs) has received much attention as a promising, sustainable
replacement to molten salt electrolysis. Water additives have been
suggested as a promoting strategy for the ionic liquid process; however,
the fundamental understanding of the interfacial processes required
to assess the overall viability for REM production is lacking. In
this regard, a full investigation of the impact of water on dysprosium
(Dy) electrodeposition in pyrrolidinium triflate (BMPyOTf) ionic liquid
was carried out. Water introduction was revealed to involve an interplay
of implications on the electrodeposition process, including coordination,
speciation, reduction pathways, interfacial dynamics, nucleation,
and metal stability and purity. Under highly dry conditions, the reduction
occurs at a very negative potential (−3.3 V) in a consecutive
pathway, resulting in negligible metal electrodeposition (low rate
and efficiency) at the electrode surface. Small water concentrations
(<500 ppm) lead to partitioning of the Dy complex between water
and IL-coordinated speciation, giving rise to an additional wave at
a more positive potential (−2.4 V). Probing the heterogeneous
Dy speciation by spectroscopic analyses enabled uncovering of the
reduction mechanism and evaluation of the mass transport properties.
In addition to lowering the reduction thermodynamics, water introduction
also improved the nucleation, deposition rate, and faradic efficiency.
Despite these benefits, stripping voltammetric analysis predicts substantial
chemical reactivity of the deposited Dy metal with water additives
and/or electrolyte components, under long timescales. Surface characterization
of the obtained product confirmed the instability of Dy metal as an
oxidized/fluorinated material and its limited purity (∼60%).
Moreover, high water introduction triggered a fast hydrogen evolution
reaction (HER), downgrading the robustness of system efficiency. The
overall impact of water additives seems to engender both promoting
and mitigating effects on electrochemical REM production in IL, requiring
a specific technoeconomic assessment and/or more innovative strategies
to be sought.