Poly-[(2,6-(4,8-bis(5-(2-ethylhexyl-3-fluoro)thiophen-2-yl)-benzo[1,2-b:4,5-b′]dithiophene))-alt-(5,5-(1′,3′-di-2-thienyl-5′,7′-bis(2-ethylhexyl)benzo[1′,2′-c:4′,5′-c′]dithiophene-4,8-dione))]
(PM6) is one of the star molecules in organic solar cells (OSCs).
However, PM6 has been suffering from molecular weight control and
unreacted terminal groups. Thus, synthesizing high-quality polymers
without batch-to-batch variations has been challenging for many years.
Herein, a one-step protocol of both end-capping and polymerization
at the same time was developed to prepare end-capped PM6 with molecular
weight controlled by changing the monomer ratio. Specifically, non-end-capped
PM67 and a series of PM6En with different molecular
weights were synthesized and characterized. Our research findings
indicated that (1) these copolymers’ number-average molecular
weights (M
ns) and weight-average molecular
weights (M
ws) were measured to be almost
linearly increased. Although textbooks have mentioned the nonequivalent
ratio monomer strategy to regulate the molecular weight of polymers,
the end-capping yield has not been reported in the research of OSCs
due to a lack of efficient experiments and instruments to measure
the low percentage of end groups in the polymer. (2) Since the selected
end-caping reagent 4′-bromobenzo-18-crown-6 (EBr) can be easily
distinguished from the PM6 main backbone, we first measured the end-capping
yield by both nuclear magnetic resonance (NMR) and matrix-assisted
laser desorption/ionization time-of-flight mass spectra (MALDI-TOF-MS).
We applied this approach for the first time to synthesize polymers
with reasonable end-capping yields (40–97%) for OSCs. (3) Surprisingly,
18-crown-6 can reduce end-group defects, lower the polydispersity
index (PDI) of the polymer, and achieve suitable morphology and mobility.
As a result, the end-capped PM6E7-based device exhibited the best
stability and power conversion efficiency (PCE) compared to those
of the other end-capped or non-end-capped polymers. Both the end groups
and molecular weight significantly affect the performance of the OSCs.
PM6 and other copolymers could be finely tuned by subtly changing
the molecular weights or end-cap groups with functional building blocks.
Our research will stimulate the development of OSCs and other applications
of copolymers.