“…The melt intercalation method is frequently used for the preparation of nanoclay/based nanocomposites and was first successfully applied by Vaia et al4 Melt mixing by e.g., twin‐screw extrusion, as traditionally used in industrial compounding, is the preferred method for processing thermoplastic/based composites. Previous studies in our group and in literature have shown that in nanocomposites prepared by melt processing, the level of exfoliation, or dispersion of clay particles, depends on the interaction between the polymer and the organoclay 2, 5, 8–12. However, the processing conditions influence the dispersion quality of the nano‐sized particles throughout the polymer matrix, as such affecting the obtained morphology of the nanocomposite samples and, coincidently, the material properties 12–20…”