Seawater electrolysis offers significant logistical advantages
over freshwater electrolysis but suffers from a fundamental selectivity
problem at the anode. To prevent the evolution of toxic chlorine alongside
the evolution of oxygen, a promising approach is the use of electrochemically
inert overlayers. Such thin films can exert a perm-selective effect,
allowing the transport of water and oxygen between the bulk electrolyte
and the electrocatalytic buried interface while suppressing the transport
of chloride ions. In this work, we investigate thin (5–20 nm)
overlayer films composed of amorphous silicon oxide (SiO
x
) and their application to suppressing the chlorine
evolution reaction (CER) in favor of the oxygen evolution reaction
(OER) during acidic saltwater electrolysis on three different types
of electrodes. While SiO
x
overlayers are
seen to be an effective barrier against the CER on well-defined, smooth
Pt thin films, decreasing the CER activity roughly 20-fold, this ability
has not been previously explored on Ir-based catalysts with a higher
surface area relevant to industrial applications. On amorphous iridium
oxide electrodes, the selectivity toward the CER versus the OER was
marginally reduced from ∼98 to ∼94%, which was attributed
to the higher abundance of defects in overlayers deposited on the
rougher electrode. On the other hand, Ir-based anodes consisting of
thick mixed metal oxide films supported on Ti showed a significant
decrease in CER selectivity, from ∼100 to ∼50%, although
this came at the cost of reduced activity toward the OER. These results
show that the morphology and composition of the underlying electrode
play important roles in the effectiveness of the selective overlayers
and provide guidance for further development of high-surface-area
OER-selective anodes.