Radial vibration measurement of rotating shaft using constant density fringe pattern and line scan camera

Abstract

The radial vibration signals of the rotor can provide abundant information about the health condition of the machine. In this paper, a simple vision-based measurement system is proposed to simultaneously measure two-dimensional displacements in radial directions for the rotating shaft, where the system consists of a constant density fringe pattern (CDFP), a line scan camera (LSC), and a lens. The CDFP should be installed around the surface of the rotating shaft to make the density of the fringe constant along the shaft axis, while the shaft axis is vertical to the optical axis of the LSC but not parallel to the line-array sensor of the LSC. Therefore, the density of the fringe imaged on the LSC is not constant because of the modulation of the circular surface of the shaft, and the distribution of the fringe density on the LSC is a U-shaped curve. Thus, the shaft centreline orbit can be tracked by the lowest point of the density distribution curve (DDC) of the fringe. Then, an efficient and accurate parameterized instantaneous frequency estimation method (PIFEM) is employed to estimate the DDC of the fringe, because the variable density fringe can be regarded as an amplitude-modulated and frequency-modulated nonstationary signal whose instantaneous frequency function is equivalent to the DDC. Experimental results verify the feasibility and effectiveness of the proposed method by comparing it to the eddy current sensors.