Unimolecular (Type I) radical photoinitiators (PIs) have
transformed
the chemical manufacturing industry by enabling (stereo)lithography
for microelectronics and emergent 3D printing technologies. However,
the reliance on high energy UV-violet light (≤420 nm) restricts
the end-use applications. Herein, boron-methylated dipyrromethene
(methylated-BODIPY) is shown to act as a highly efficient Type I radical
PI upon irradiation with low energy green light. Using a low intensity
(∼4 mW/cm2) light emitting diode centered at 530
nm and a low PI concentration (0.3 mol %), acrylic-based resins were
polymerized to maximum conversion in ∼10 s. Under equivalent
conditions (wavelength, intensity, and PI concentration), state-of-the-art
visible light PIs Ivocerin and Irgacure 784 show no appreciable polymerization.
Spectroscopic characterization suggests that homolytic β-scission
at the boron–carbon bond results in radical formation, which
is further facilitated by accessing long-lived triplet excited states
through installment of bromine. Alkylated-BODIPYs represent a new
modular visible light PI platform with exciting potential to enable
next generation manufacturing and biomedical applications where a
spectrally discrete, low energy, and thus benign light source is required.