The
chemical recycling of a fully bio-based thermoset has been
investigated by developing an innovative in situ monitoring
methodology. Within this study, two distinct recycling pathways utilizing
KOH/EtOH or NaOH/water were successfully developed for the solvolysis
process of SuccELO, an epoxy/acid cross-linked polymer, by targeting
its fragile ester bonds. The solvolysis was monitored by calorimetry,
FT-IR, mass loss measurements, and optical microscopy. The kinetic
parameters evaluated by calorimetry have been interpreted in terms
of solvolysis mechanisms and used to discriminate four stages of the
recycling process, beginning with a diffusion-controlled stage. The
second step combines both diffusion and solvolysis, the later process
corresponding to the formation of carboxylate ions. A third stage
was identified and is associated with an autocatalytic step driven
by the formation of sodium salts acting as a solubilizer for triglycerides.
Finally, the diffusion of small chains is identified as the rate-limiting
step at the end of the process. Validation of these findings is reinforced
by comprehensive surface analysis using microscopy and FT-IR techniques.
Besides the novelty of monitoring solvolysis by calorimetry, a simulation
tool was developed based upon this method. These simulations were
compared with mass loss measurements, highlighting drawbacks in the
procedure used for these mass loss tests. Lastly, it is shown how
prediction of the solvolysis at various temperatures not experimentally
accessible can be achieved using kinetic modeling, facilitating process
design and optimization strategies.