Research aimed at enhancing the surface properties of carbon steels by incorporating fine silicon carbide particulates has had limited success because the dissolution of the ceramic occurred. This research considers a method of reducing SiC dissolution by generating a high Fe–Si liquid which protects the ceramic. Three particulate groups were investigated, (1) ∼ 5 µm SiC, (2) ∼45 µm Si +∼ 5 µm SiC, and (3) ∼45 µm Si, all incorporated into a microalloyed steel using a tungsten inert gas process. Detailed microhardness of the melt zones together with microstructural analysis showed that the addition of Si resulted in a cracked hard layer containing SiC. However, in Specimen 1, a thicker, hardcrack-free layer resulted from the microstructure developed by the dissolution of SiC.