Ion
exchange membranes (IEMs) are crucial for direct fuel cells,
including direct methanol and direct urea fuel cells (DUFCs). While
commercially available IEMs (e.g., FAA-3-50) show decent power density
in direct fuel cells, they experience considerable methanol or urea
crossover, reducing device performance and motivating design of IEMs
that suppress fuel crossover. Here, we prepare cross-linked IEMs with
high mechanical toughness utilizing a cross-linker (methylenebis(acrylamide)),
hydrophobic monomer (phenyl acrylate (PA) or phenyl methacrylate (PMA)),
and charged monomer (2-acrylamido-2-methyl-1-propanesulfonic acid
(AMPS) for cation exchange or methacroylcholine chloride (MACC) for
anion exchange). To validate these membranes in a fuel cell application,
we perform DUFC experiments utilizing a PA/MACC AEM and observe good
power density compared to FAA-3-50. To understand the role of urea
crossover in DUFC performance, permeabilities of both membranes to
urea are measured by diffusion cells with in situ ATR-FTIR spectroscopy,
where our PA/MACC exhibited lower urea permeability than FAA-3-50.