Mixed metal oxides containing CeO 2 and ZrO 2 are being studied as high temperature desulfurization sorbents capable of achieving the DOE Vision 21 target of 1 ppmv of less H 2 S. The research is justified by recent results in this laboratory that showed that reduced CeO 2 , designated CeO n (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO 2 has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO 2 , and should have similar beneficial effects on CeO 2 desulfurization sorbents.An electrochemical method for synthesizing CeO 2 -ZrO 2 has been developed and the products have been characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO 2 have been prepared. XRD showed the product to be a solid solution at low ZrO 2 contents with a separate ZrO 2 phase emerging at higher ZrO 2 levels. Phase separation did not occur when the solid solutions were heat treated at 700 o C.A flow reactor system constructed of quartz and teflon has been constructed, and a gas chromatograph equipped with a pulsed flame photometric detector (PFPD) suitable for measuring sub-ppmv levels of H2S has been purchased with LSU matching funds. Preliminary desulfurization tests using commercial CeO 2 and CeO 2 -ZrO 2 in highly reducing gas compositions has confirmed that CeO 2 -ZrO 2 is more effective than CeO 2 in removing H 2 S. At 700 o C the product H 2 S concentration using CeO 2 -ZrO 2 sorbent was near the 0.1 ppmv PFPD detection limit during the prebreakthrough period.ii
EXECUTIVE SUMMARYThe recently released DOE Vision 21 program requires much more stringent control of H 2 S concentration in coal-derived synthesis gas. Previous target levels of about 20 ppmv H 2 S suitable for electric power generation using an integrated gasification combined cycle process (IGCC) have been replaced by H 2 S targets of 1 ppmv or less required for fuel cell and other catalytic processes.Zinc-based sorbents developed for IGCC applications are not capable of achieving the Vision 21 target at high temperatures. Reduced cerium oxide, CeO n (1.5 < n < 2.0) has recently been shown to be capable of reducing H 2 S to less than 1ppmv at temperatures near 700 o C, but only in gas atmospheres having considerable greater reducing power than typical coal-derived gases. Related research in oxidation catalysis and three-way automotive catalysis has shown that performance has been improved by the addition of ZrO 2 to the CeO 2 . The reasons given for the improved performance, including increased oxygen exchange capacity, should also result in improved desulfurization performance.This research project consists of two major activities -the electrochemical synthesis and characterization of CeO 2 -ZrO 2 materials, and high temperature desulfurization tests using CeO 2 -ZrO 2 sorbents. Nanocrystalline powders of approximately 5 nm grain diameter and containin...