The
liquid-phase epoxidation of propylene with H2O2 over titanium silicalite-1 (TS-1) zeolite was investigated
in detail with a focus on the formation and inhibition of various
trace impurities like acetaldehyde, propionaldehyde, acetone, hydroxyacetone,
acetals, esters, etc. The results showed that the formation of trace
impurities involved the transformation of propylene oxide (PO), its
oxidation/isomerization/ring-opening (solvolysis and hydrolysis) byproducts,
methanol solvent, and even propylene. Roughly speaking, the epoxidation
conditions, viz., low temperature, short residence time, and slightly
alkaline reaction medium, that are beneficial to suppress the ring-opening
byproducts of PO, were seen facilitating the inhibition of trace impurities
as well. To lower the trace impurities via modification of the TS-1
catalyst, the hydrothermal modification of TS-1 with organic amines
such as amino-2-propanol (MIPA) was attempted and its effectiveness
was demonstrated. The TS-1 zeolite suitably modified by MIPA exhibited
abundant Ti–OH groups (3672 cm–1) together
with remarkably decreased PO adsorption.