Four
distinct crystalline Mo3VO
x
catalysts comprising the same structural units were tested for the
selective oxidation of methacrolein (MCR). Crystalline orthorhombic
Mo3VO
x
(Orth-MoVO), trigonal
Mo3VO
x
(Tri-MoVO), and amorphous
Mo3VO
x
(Amor-MoVO) having pentagonal,
hexagonal, and heptagonal channels in the crystal structure showed
far better catalytic activity and selectivity to methacrylic acid
(MAA) than those of various Mo–V-based mixed oxide catalysts.
Tetragonal Mo3VO
x
(Tet-MoVO)
having pentagonal and hexagonal but no heptagonal channels in the
crystal structure provided minor MCR oxidation activity, and the MAA
selectivity was lower than that of the other crystalline Mo3VO
x
catalysts with heptagonal channels.
In situ Fourier transform infrared (FT-IR) measurements revealed that
Orth-MoVO and Tri-MoVO were active with respect to MCR, forming methacrylate
as a reaction intermediate, while no infrared (IR) bands related to
surface compounds were observed over Tet-MoVO after the MCR injection.
Based on these results, we concluded that the crystal structure of
crystalline Mo3VO
x
catalysts
significantly affects the catalytic MCR oxidation activity. Orth-MoVO
catalyzed the MCR oxidation at low reaction temperatures (<240
°C), where the conventional catalyst used for the industrial
MCR oxidation process, a heteropoly acid (HPA)-based catalyst, displayed
poor catalytic activity.