Abstract. Through the analysis of the surface of the gear machining program, describes the characteristics and applications of various processing methods, the view of the article describes have a guiding role in the design and processing gears.
Technical requirements gearSurface of parts have a certain shape and size, also a certain accuracy and surface quality. Gears are widely used in a variety mechanical transmission, for transmission of power and movement, and having to change speed and steering role. Widely used in machinery, equipment, instruments and working performance, carrying capacity, life and work of precision are closely related with the quality of the gear itself [1].In addition to the dimensional accuracy of the gear, the shape precision and surface quality requirements, there are some special requirements.1) The angular error motion precision gears of a circle must not exceed a certain limit, it is important to ensure that transmit motion ratio indicators. Therefore, the required gear teeth evenly divided, in order to avoid leaving due to the uneven distribution of teeth cyclical fluctuations in speed appears.2) Accuracy means the stationary work in a smaller rotation angle error of the angle of the pair of gears, i.e. the instantaneous change of the size ratio. Mainly caused by the manufacturing error of the tooth profile, on the teeth leads to a change in the angle may appear several times when engaged, thereby generating vibration and noise.3) The accuracy of the contact means meshing tooth surface exposure. The larger the contact area, the load borne per unit area is smaller, the more uniform force. In addition, the contact position tooth surfaces should be correct, otherwise it will affect the carrying capacity of the gear. 4) Gear backlash between the tooth surface should be a non-working clearance for storage lubricants, heat distortion compensation, processing and installation of the impact of error. Otherwise, the gear may be stuck or burned in the transmission process [2].Precision gear divided 12 levels, order of 1,2, 3 ... 12. Which one, two for the vision level, seven is basic level, in actual use (or design) and precision grade of general application adopted hobbing, gear shaping, shaving three cutting process can achieve accuracy levels. Table 1 lists the most commonly used method for final processing and application range of 4 to 9 precision gears.Gear blank machining is generally by the production batch size, the choice of different ways. In the unit, small batch production, processing by turning way, the large number of mass production, for small and medium size gear blanks, the selection of drilling broaching multi-tool turning mode processing.The method of tooth processing, according to the principles of the formation of the tooth can be divided into two categories, the forming method and generating method. If the blade is cutting tooth shape with the same shape, tooth bladed straight cut, known forming methods such as gear milling, grinding teeth. According to the principle ...