A series
of 14 wt % Cu/Sm2O3/a-ZrO2 (a-: amorphous)
catalysts for CO2-to-methanol hydrogenation
were prepared by a coimpregnation method. When the Sm loading was
5–6 mol %, the CO2 conversion reached the maximum
value (10.1% for 5 mol % catalyst and 9.4% for 6 mol % catalyst).
In contrast, methanol selectivity decreased monotonically from 79%
to 67% as the Sm loading increased from 0 to 7 mol %. Among the prepared
catalysts, the 5–6 mol % Sm-doped Cu/a-ZrO2 catalyst
exhibited the highest methanol production rate of 3.7 mmol gcat
–1 h–1, which was ca. 20% greater than that with no Sm dopant (3.1 mmol gcat
–1 h–1), at 1.0 MPa and 230 °C
with a space velocity = 6 L(STP) gcat
–1 h–1. When we took into consideration the results
of temperature-programmed reduction by H2, X-ray diffraction,
and X-ray photoelectron spectroscopy, doping Sm species into Cu/a-ZrO2 increased the number of surface-dispersed Cu2+, resulting in the high dispersion of Cu nanoparticles, as well as
an increase in the number of the active sites (interfacial sites between
Cu and a-ZrO2). Furthermore, according to the temperature-programmed
desorption of CO2, Sm doping promoted CO2 adsorption
on the catalysts and simultaneously activated CO2. The
negative effect of Sm doping is a drop in methanol selectivity. In
other words, it results in an improvement in methanol decomposition
to CO. An excess amount of Sm led to Cu sintering. The main active
sites (Cu-ZrO2 interface) are expected to be destroyed
by sintering the Cu particles, in other words, losing the interaction
between Cu and a-ZrO2. Therefore, since the above-mentioned
positive effect and negative effect coexist, there is an optimum value
for the amount of Sm doping.