High-power
and high-temperature applications have brought increased
demand for electrical sensing systems; however, conventional sensors
have often been designed without consideration for stability in extreme
environments (e.g., fire). Red phosphorus (RP) is a highly effective
commercial flame retardant; however, its sensitive properties and
large size predispose it to spontaneous combustion during shearing
and make it difficult to combine with direct inkjet writing technology
carrying micron-sized pinholes to fabricate sophisticated sensor devices.
Here, bulk commercial red phosphorus (C-RP) is converted into red
phosphorous hollow nanospheres (RPHNs). The ingeniously designed nanostructure
effectively circumvents the flammability of C-RP extrusion processes
and the risk of clogging the printing needle, and a fireproof pressure-sensitive
sensor has been successfully fabricated. A load of RPHNs into a sensor
matrix improves the moldability and fire safety properties. And with
the assistance of the rapid charring mechanism, the peak of the heat
release rate of the fireproof pressure-sensitive sensor is reduced
by 58.9% compared to the pure matrix and withstands seven 2-s repetitive
ignitions, thus allowing the sensor to respond continuously to flame
stimulation. This work provides a broad perspective on the design
of fireproof sensors and the application of red phosphorus hollow
nanospheres.