Real 3D turning simulation of materials with cylindrical shapes using ABAQUS/Explicit

Cutting mechanics and efficiency of forward and reverse multidirectional turning

“…Cutting forces and chip morphology of cutting cylindrical materials were investigated. The cutting forces and chip morphologies obtained from finite element simulations are in a good agreement with experimental results [39]. For example, an orthogonal cutting finite element model was established in ABAQUS, and the effects of cutting parameters on the performance of machined parts and their interactions were analyzed using ANOVA [40].…”

“…The simulated axial forces for the reverse turning has the minimum deviation from the experiment of 12.43%. Noise, identification of material properties, friction coefficient, mass ratio, meshing and elements, boundary conditions and fidelity of mathematical modeling, are influencing factors for these difference [39]. The comparison of the main cutting force is shown in Fig.…”

“…The workpiece and tool are assumed to be elastic and isotropic, irrespective of the changes in the internal metallographic organization and chemistry of the material. To save the simulation calculation time, the workpiece is set as a hollow cylindrical bar [39]. As shown in Fig.…”

Pengaruh Variasi Kedalaman Potong terhadap Gaya Potong dan Temperatur pada Proses Bubut Baja AISI 304 Berdasarkan Metode Elemen Hingga

“…Kemudian gaya potong orthogonal (F) pada proses bubut dapat diproyeksikan menjadi gaya potong arah aksial (F n ) dan gaya potong arah tangensial (F t ) seperti pada Gambar 2(a). Berdasarkan gambar tersebut didapatkan persamaan untuk masing-masing gaya potong sebagai berikut ( 6) dan (7) dengan k t dan k n didefinisikan sebagai koefisien gaya potong yang diperoleh dari gaya potong spesifik (Ks) dan sudut potong utama ( ) dengan satuan untuk k t , k n , dan K s adalah N/mm 2 .…”

“…Korkmaz et.al [6] menyatakan bahwa kedalaman potong dan kecepatan potong memiliki pengaruh yang signifikan terhadap gaya potong dan konsumsi daya. Iynen et al [7] menemukan bahwa gaya potong yang dihasilkan akan meningkat seiring dengan meningkatnya gerak makan (feed rate). Susanto et al [8] mengamati pengaruh parameter proses pemesinan terhadap gaya potong temperatur, dan power pada proses bubut menggunakkan Finite Element Method (FEM).…”