The formation and migration energies for various point defects, including vacancies and self-interstitials in aluminum are reinvestigated systematically using the supercell approximation in the framework of orbital-free density functional theory. In particular, the finite-size effects and the accuracy of various kinetic energy density functionals are examined. The calculated results suggest that the errors due to the finite-size effect decrease exponentially upon enlarging the supercell. It is noteworthy that the formation energies of self-interstitials converge much slower than that of vacancy. With carefully chosen kinetic energy density functionals, the calculated results agree quite well with the available experimental data and those obtained by Kohn-Sham density functional theory which has exact kinetic term. level models have been developed to understand the irradiation effect on materials in the past [1][2][3][4]. Though great achievements have been obtained with these empirical models, they all make assumptions about the physical laws governing the behaviors of the materials [5]. By contrast, first-principles modeling, which is based on the laws of quantum mechanics, only requires input of the atomic numbers of the elements.One of the widely used methods for first-principles modeling is the Kohn-Sham density function theory (dubbed as KS-DFT) [6,7]. It has been proven that the KS-DFT method can provide reliable information about the structure of nanoscale defects produced by irradiation, and the nature of short-range interaction between radiation defects, defect clusters, and their migration pathways [8]. However, the traditional KS-DFT method is not linear scaling, and at most only a few thousands of atoms can be treated with it using modern supercomputer. Obviously, it is far away from the requirement of simulating the large atomic system for radiation effect. The orbital-free density functional theory (dubbed as OF-DFT) method provides another choice for simulating the radiation effect. Unlike KS-DFT, which uses single-electron orbitals to evaluate the non-interacting kinetic energy, OF-DFT relies on the electron density as the sole variable in the spirit of the Hohenberg-Kohn theorem [6] and is significantly less computationally expensive. The accuracy of OF-DFT depends upon the quality of the used kinetic energy density functional (KEDF), which is usually based on the linear response of a uniform electron gas. Note that similar to the exchange-correlation density functional (XCDF), the exact form of KEDF is not known except in certain limits. Currently, the most popular KEDFs are the Wang-Govind-Carter (WGC) [9, 10] and Wang-Teter (WT) [11]functionals. Both were designed to reproduce the Lindhard linear response of a free-electron gas [12].In order to apply the OF-DFT method to study radiation defects in realistic materials, it is essential to evaluate the accuracy of various KEDFs. The formation and migration energetics of typical point defects in simple metal aluminum are very useful test beds. Act...