Shelf‐stable sandwiches will undergo thermodynamically driven migration of moisture from relatively high to relatively low aw regions, thereby potentially compromising stability and acceptance. While differences in aw determine the final moisture‐content distribution, rates of migration can be affected by physicochemical properties of the moisture‐receiving phase. Lowered aw bread crumb that varied in: bulk density/cell size, oil content, resistant starch content and gluten content was produced and interfaced with higher aw cheese and stored for 4 weeks. The bread was sliced into 5 mm sections parallel to the interface and added moisture per gram calculated for each section weekly, and distributions of g added moisture/g dry weight versus distance were determined. Treatment varied distribution parameters, and sorption was reduced in higher density, oil content and resistant starch content bread crumb. Adjustment of bread physicochemical properties can improve the shelf life of stored sandwiches.
PRACTICAL APPLICATIONS
Migration of moisture from higher to lower water activity regions in stored sandwich composites can be slowed – and thus, product quality enhanced – by adjusting the physicochemical properties of the bread phase. Specifically, increasing the bulk density, oil content and resistant starch content of the bread/crust component will slow sorption from higher aw fillings.