Recent Progress in Remanufacturing Technologies using Metal Additive Manufacturing Processes and Surface Treatment

Kahhal, Parviz; Jo, Yeong-Kwan; Park, Sang-Hu

doi:10.1007/s40684-023-00551-2

Cited by 24 publications

(4 citation statements)

References 273 publications

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“…Unfortunately, surface characteristics are highly related to the cleanliness of parts (Soja et al, 2021). To positively influence surface characteristics of AM components, various surface treatments, including mechanical, chemical, electrochemical, thermal and hybrid processes, can be used (Kahhal et al, 2023). Yet, these are known to be also disadvantageous for dimensional accuracy and overall quality of AM parts in some cases.…”

Section: Post-processing For Cleanlinessmentioning

confidence: 99%

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Technical cleanliness of additively manufactured Inconel 718: a comparative study of surface treatment methods

Endress,

Tiesler,

Zimmermann

2024

RPJ

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Purpose Metal laser-powder-bed-fusion using laser-beam parts are particularly susceptible to contamination due to particles attached to the surface. This may compromise so-called technical cleanliness (e.g. in NASA RPTSTD-8070, ASTM G93, ISO 14952 or ISO 16232), which is important for many 3D-printed components, such as implants or liquid rocket engines. The purpose of the presented comparative study is to show how cleanliness is improved by design and different surface treatment methods. Design/methodology/approach Convex and concave test parts were designed, built and surface-treated by combinations of media blasting, electroless nickel plating and electrochemical polishing. After cleaning and analysing the technical cleanliness according to ASTM and ISO standards, effects on particle contamination, appearance, mass and dimensional accuracy are presented. Findings Contamination reduction factors are introduced for different particle sizes and surface treatment methods. Surface treatments were more effective for concave design features, however, the initial and resulting absolute particle contamination was higher. Results further indicate that there are trade-offs between cleanliness and other objectives in design. Design guidelines are introduced to solve conflicts in design when requirements for cleanliness exist. Originality/value This paper recommends designing parts and corresponding process chains for manufacturing simultaneously. Incorporating post-processing characteristics into the design phase is both feasible and essential. In the experimental study, electroless nickel plating in combination with prior glass bead blasting resulted in the lowest total remaining particle contamination. This process applied for cleanliness is a novelty, as well as a comparison between the different surface treatment methods.

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Section: Post-processing For Cleanlinessmentioning

confidence: 99%

“…, 2021). To positively influence surface characteristics of AM components, various surface treatments, including mechanical, chemical, electrochemical, thermal and hybrid processes, can be used (Kahhal et al. , 2023).…”

Section: Introductionmentioning

confidence: 99%

Technical cleanliness of additively manufactured Inconel 718: a comparative study of surface treatment methods

Endress,

Tiesler,

Zimmermann

2024

RPJ

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“…It is observed as biological membranes [18], equipotential surfaces in crystals [19], and it has also been of interest in art, architecture, and others. Since TPMS structures have smooth surfaces and interconnections [20,21], it allows to design a complicate three-dimensional (3D) shape without supports for high additive manufacturability [22]. Also, TPMS-based design with excellent mechanical functions in engineering applications has been reported such as a sandwich panel [23], bone implant [24,25], beam [26], and thin-walled tube [27].…”

Section: Introductionmentioning

confidence: 99%

TPMS-based auxetic structure for high-performance airless tires with variable stiffness depending on deformation

Kim,

Kamath

et al. 2024

Preprint

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A novel auxetic structure applicable to airless tire spokes is designed based on the primitive-type triply periodic minimal surface (P-TPMS) to have higher stiffness through deformation under compressive force. For becoming higher stiffness by deformation, an unit cell of auxetic structure is proposed and its characteristics according to design parameters are studied. Based on the parametric study, a rotated primitive-type auxetic structure (RPAS) is designed, and the deformative behaviors of an airless tire with the RPAS spokes are compared with a generally used honeycomb spoke. Simulation and experiment results show that the designed RPAS tire exhibits more stable behavior through higher rigidity depending on the deformation state when compressed on flat ground and obstacles. This variable stiffness characteristic of RPAS tires can be advantageous for shock absorption and prevention of large local deformations. Also, the manufacturability of the designed auxetic structure is evaluated using real rubber-based additive manufacturing processes for practical application in the tire manufacturing industry.

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“…Taip pat didelės galios lazeriniai šaltiniai naudojami pramoninio precizinio apdirbimp procese ir veikia kaip nauja platforma stipraus lauko fizikos tyrimams, naudojant didžiausią PW galią. Lazeriai atlieka svarbų vaidmenį gaminant energijos prietaisus bei ieškant alternatyvių energijos šaltinių saulės ir termobranduolinės energetikos srityse (Gupta, 2020;Zuo et al, 2022;Kahhal et al, 2024). Šiais gamtinių išteklių išeikvojimo ir nuolatinės pramonės plėtros laikais paviršiaus apdorojimo technologijos tampa vis svarbesnės.…”

Section: Lazerinis Paviršių Apdorojimasunclassified

Metalo keraminių dangų su volframo karbidais lazerinis apdorojimas ir tyrimai

Decker

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Disertacija rengta 2017-2024 metais Vilniaus Gedimino technikos universitete. Vadovas prof. dr. Olegas ČERNAŠĖJUS (Vilniaus Gedimino technikos universitetas, Medžiagų inžinerija -T 008). Vilniaus Gedimino technikos universiteto Medžiagų inžinerijos mokslo krypties disertacijos gynimo taryba: Pirmininkas doc. dr. Justinas GARGASAS (Vilniaus Gedimino technikos universitetas, Medžiagų inžinerija -T 008). Nariai: prof. dr. Onder ALTUNTAS (Eskišehiro technikos universitetas, Turkijos respublika, Transporto inžinerija -T 003), prof. dr. Audrius ČEREŠKA (Vilniaus Gedimino technikos universitetas, Mechanikos inžinerija -T 009), dr. Viktor GRIBNIAK (Vilniaus Gedimino technikos universitetas, Medžiagų inžinerija -T 008), dr. Rasa KANDROTAITĖ JANUTIENĖ (Kauno technologijos universitetas, Medžiagų inžinerija -T 008). Disertacija bus ginama viešame Medžiagų inžinerijos mokslo krypties disertacijos gynimo tarybos posėdyje 2024 m. birželio 10 d. 14 val. Vilniaus Gedimino technikos universiteto SRA-I posėdžių salėje.

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Recent Progress in Remanufacturing Technologies using Metal Additive Manufacturing Processes and Surface Treatment

Cited by 24 publications

References 273 publications

Technical cleanliness of additively manufactured Inconel 718: a comparative study of surface treatment methods

Technical cleanliness of additively manufactured Inconel 718: a comparative study of surface treatment methods

TPMS-based auxetic structure for high-performance airless tires with variable stiffness depending on deformation

Metalo keraminių dangų su volframo karbidais lazerinis apdorojimas ir tyrimai

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