Metal alloy catalysts (e.g., Pt–Co) are widely
used in fuel
cells for improving the oxygen reduction reaction kinetics. Despite
the promise, the leaching of the alloying element contaminates the
ionomer/membrane, leading to poor durability. However, the underlying
mechanisms by which cation contamination affects fuel cell performance
remain poorly understood. Here, we provide a comprehensive understanding
of cation contamination effects through the controlled doping of electrodes.
We couple electrochemical testing results with membrane conductivity/water
uptake measurements and impedance modeling to pinpoint where and how
the losses in performance occur. We identify that (1) ∼44%
of Co
2+
exchange of the ionomer can be tolerated in the
electrode, (2) loss in performance is predominantly induced by O
2
and proton transport losses, and (3) Co
2+
preferentially
resides in the electrode under wet operating conditions. Our results
provide a first-of-its-kind mechanistic explanation for cation effects
and inform strategies for mitigating these undesired effects when
using alloy catalysts.