Computationally designed
ion imprinted polymers (IIPs) were synthesized
for selective binding of the perrhenate ion from CMSX-4 superalloy
leach solutions. A library of functional monomers was screened using
density functional theory (DFT) based on their binding energy with
the perrhenate ion. DFT calculations were also employed to determine
the template:monomer ratio of 1:2 from binding energy calculation
of the complex formed, and perrhenate ion formed the most stable complex
with protonated 4-vinylpyridine (4VP) at a 1:2 molecular ratio. An
optimum imprinting ratio of 2:4:40 for the functional monomer:cross-linker:perrhenate
ion template was calculated using molecular dynamics simulation of
a fixed number of component molecules in periodic boundary and isothermal
conditions (NVT-molecular dynamics) using MM+ force field. The perrhenate
ion selective IIPs were synthesized via bulk polymerization, and combinatorial
screening of the imprinting porogen composition was employed to compliment
the computational screening. The resulted IIPs showed fast kinetics,
high binding capacity (122 mg Re/g polymer), and adsorption processes
governed by pseudo-second-order kinetics. The IIP synthesized using
4-vinylpyridine and ethylene glycol dimethyl acrylate (EGDMA) show
superior selectivity toward perrhenate ions in the presence of the
oxides, hydroxides, and chlorides of Al, Co, Cr, Hf, Mo, Ni, Ta, Ti,
and W in the feed leach solution at pH = 7.0. The perrhenate ion IIPs
demonstrated excellent chemical and physical stability toward extreme
acidic stripping conditions and storage for an extended period. Therefore,
the use of perrhenate ion imprinted polymers for separation as part
of the industrial recycling of rhenium from superalloy leach solutions
is recommended.