Redesigning Furniture Production Floors Using Systematic Layout Planning and ALDEP Method to Minimize Material Handling Costs

Budianto, Felix; Halim, Jonathan; Sembiring, Anita Christine

doi:10.1109/mecnit48290.2020.9166613

Cited by 7 publications

(5 citation statements)

References 14 publications

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“…The authors recommended implementing the layout plan developed with the ALDEP method. In addition, among this study's findings, evidence suggesting the applicability of the ALDEP method to the value-added wood products industry was present (Budianto et al, 2020). Burggräf et al (2021) stated that identifying action fields is a pre-requirement for developing a functional and integrated system for automatic layout design that could be used in practice.…”

Section: Introductionmentioning

confidence: 69%

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Facility layout planning through the ALDEP Method in the wooden cable reels industry

İnce,

Taşdemir

2024

Turkish Journal of Forestry | Türkiye Ormancılık Dergisi

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Facility layout planning plays a pivotal role in manufacturing system design, impacting vital metrics such as lead time, handling costs, and space optimization. While a significant portion of research has been invested in refining existing facility layouts, there is a noticeable research gap in devising optimized layouts for new establishments, especially in the value-added wood products domain. Addressing this lacuna, this research focused on designing an efficient department-level layout for a wooden cable drums manufacturing facility in an area of 4150 m2. This facility included both office and production areas. The investigative process was segmented into four distinct phases: Deciding the strategic positioning of the facility on the available plot, defining the functional and spatial requirements for each department, establishing the intricate relationship dynamics between these individual units, and rigorously documenting the most optimal department-level facility layout. For precision in layout creation, the ALDEP algorithm was employed, which was further visualized to offer a comprehensive three-dimensional representation. The final layout seamlessly organized seven departments within the 1st Floor Office Area, eight in the 2nd Floor Office Area, and thirteen within the Production Floor. Efficiency evaluation of these areas yielded scores of -811, 184, and -318, respectively. Conclusively, this research furnished actionable insights for manufacturers within the wood products sector and was expected to be an invaluable reference for academics delving into facility planning and value-added wood products manufacturing.

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Section: Introductionmentioning

confidence: 69%

“…In a recent study, Budianto et al (2020) optimized the layout for a furniture manufacturing company to avoid common project delays. Systematic Layout Planning (SLP) method and the Automated Layout Design Program (ALDEP) methods were comparatively evaluated in this context.…”

Section: Introductionmentioning

confidence: 99%

Facility layout planning through the ALDEP Method in the wooden cable reels industry

İnce,

Taşdemir

2024

Turkish Journal of Forestry | Türkiye Ormancılık Dergisi

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“…In data processing that has been done with manual calculations obtained, the required replication is three, and validation in the output of the proposed alternative layout 2 with the desired assumption output range "μ" 1 -"μ" 2 is not at an interval-valued at 0 then the decision is H0 rejected [26]. In other words, the simulation model that has been created is invalid because it is not yet suitable or has not approached the actual production system [12].…”

Section: Discussionmentioning

confidence: 99%

“…Every company must have the necessary workforce to support the smooth running of production activities in the internal and external environment. Therefore, in this case, planning human resource needs and space needs is needed by a company to achieve company efficiency and effectiveness [26].…”

Section: Planning Space Requirements and Independent Work Stationsmentioning

confidence: 99%

Layout Design of Copra Factory Facilities in Small and Medium Industry Centers Using Systematic Layout Planning Method

Erwanda

2023

JURIT

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This research was conducted on the layout of copra processing facilities. Copra is one of the products to be produced by the Small and Medium Industry Center in the Meranti Islands. The purpose of designing the layout of this copra factory facility is to provide a proposal in the form of a copra processing facility layout with the shortest material handling distance. The methods used in this study are Systematic Layout Planning (SLP) and Arena Simulation. The result of the SLP method is in the form of alternative layout proposals, which will be checked with a simulation model. This Arena simulation is carried out to see whether the production process of the resulting layout is good or not by implementing it into a conceptual model in the Arena software, which is then tested to see the disruptions that exist in the production process, such as the accumulation of raw materials at one of the stations (bottleneck). Based on data processing results, one alternative layout was selected with a material handling distance of 26.33 m from 3 existing alternatives. This selection is based on the smallest material handling distance obtained. Furthermore, testing the layout with the Arena software simulation model found that there was a disruption in the production process in the form of a buildup of raw materials at the smoking and drying station caused by the manual drying process using the scorching heat of the sun so that it takes 4-5 days for the drying process.

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“…Eksplorasi lain pada desain kantor juga telah diteliti oleh (Shitsuke, 2015) JURITI PRIMA (Junal Ilmiah Teknik Industri Prima) Vol. 4 Berdasarkan kondisi tersebut, maka penting untuk memperbarui desain dan mencari format elektif yang lebih memikat. Format elektif lainnya dapat diperoleh dengan menggunakan teknik perhitungan BLOCPLAN (Aliansi Design Outline with Format Arranging), yaitu suatu perhitungan heuristik yang memanfaatkan informasi kuantitatif dan subyektif sehingga diperoleh hasil format yang sukses dan produktif.…”

Section: Pendahuluanunclassified

Perancangan Ulang Tata Letak Pada Penggilingan Jagung dengan Metode BLOCPLAN

Ginting

2021

JURITI PRIMA

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Tata letak fasilitas adalah fondasi utama dalam industri sebagai perencanaan dan penghubung sirkulasi antara suatu komponen dengan komponen lainnya untuk mendapatkan hubungan yang paling efektif dan efisien antara operator, peralatan, dan proses transformasi material dari penerimaan hingga pengiriman produk jadi. Bentuk tata letak pada gudang penggilingan jagung di desa Kuta Bangun Kec. Tiga Binanga Kab. Karo memiliki kendala dalam proses produksinya sehingga waktu produksi melambat. Penelitian ini dimaksudkan untuk memberikan usulan dan perbaikan kepada pemilik UMKM Jagung agar waktu produksi bisa maksimal. Metode yang digunakan adalah metode Blocplan dan menghasilkan nilai tata letak alternatif yang lebih baik dari tata letak awal gudangyaitu score naik menjadi 0.79-1, sehingga harapan akan memaksimalkan waktu produksi pada mesin penggilingan jagung.

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Redesigning Furniture Production Floors Using Systematic Layout Planning and ALDEP Method to Minimize Material Handling Costs

Cited by 7 publications

References 14 publications

Facility layout planning through the ALDEP Method in the wooden cable reels industry

Facility layout planning through the ALDEP Method in the wooden cable reels industry

Layout Design of Copra Factory Facilities in Small and Medium Industry Centers Using Systematic Layout Planning Method

Perancangan Ulang Tata Letak Pada Penggilingan Jagung dengan Metode BLOCPLAN

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