Understanding the mechanisms leading to the degradation
of alloys
in molten salts at elevated temperatures is significant for developing
several key energy generation and storage technologies, including
concentrated solar and next-generation nuclear power plants. Specifically,
the fundamental mechanisms of different types of corrosion leading
to various morphological evolution characteristics for changing reaction
conditions between the molten salt and alloy remain unclear. In this
work, the three-dimensional (3D) morphological evolution of Ni–20Cr
in KCl–MgCl2 is studied at 600 °C by combining
in situ synchrotron X-ray and electron microscopy techniques. By further
comparing different morphology evolution characteristics in the temperature
range of 500–800 °C, the relative rates between diffusion
and reaction at the salt–metal interface lead to different
morphological evolution pathways, including intergranular corrosion
and percolation dealloying. In this work, the temperature-dependent
mechanisms of the interactions between metals and molten salts are
discussed, providing insights for predicting molten salt corrosion
in real-world applications.