The two experimental techniques, spacer layer interferometry imaging (SLIM) and atomic force microscopy (AFM), have been used to measure the thickness and roughness of zinc dialkyl dithiophosphate (ZDDP) reaction films formed in a rolling-sliding minitraction machine (MTM) tribometer. The AFM method has been complemented by a novel ZDDP film removal method based on ethylenediaminetetraacetic acid (EDTA) solution. It has been found that the two approaches measure very similar ZDDP film thickness values, lending credence to both methods. However the AFM approach measures much rougher ZDDP reaction films than MTM-SLIM and it is believed that SLIM underestimates the film roughness. Based on this, the use of MTM-SLIM is recommended for monitoring the evolution of antiwear film thickness during rubbing, while AFM should be employed for studying the morphology of antiwear films.There has been a great deal of research to characterize the reaction films formed by the antiwear additive zinc dialkyl dithiophosphate (ZDDP). Particular attention has focused on the thickness of ZDDP films since it is known that thick ZDDP surface films enhance mixed lubrication friction [1] and influence wear [2].In practice, ZDDP film thickness is difficult to quantify precisely since ZDDP forms patchy, uneven reaction films. It is thus important to represent film thickness by more than a single value: the maximum and mean film thickness, the kinetics of the film thickness, the root mean square roughness and average slope are all likely to be important.Measurements of the thickness of antiwear films formed by ZDDP solutions on rubbing surfaces published over more than the last 50 years agree surprisingly well, despite the fact that the ZDDP films studied were formed in different rubbing experiments and that various film thickness characterization methods were employed.Soon after ZDDPs were introduced as lubricant additives it was recognized that they form relatively thick films on rubbed surfaces compared to most other lubricant additives. In the 1950s, 32 P radiotracing was used to show that ZDDP solutions rapidly formed films on rubbed cast iron surfaces that stabilized at approximately 120 nm thickness [3]. Using X-ray fluorescence (XRF) Rounds [4] found that films formed by ZDDP on rubbed surfaces were Ôseveral hundred monolayers thickÕ.