Continuous
hydrogenation of aqueous furfural (4.5%) was studied
using a monolith form (ACM) of an activated carbon Pd catalyst (∼1.2%
Pd). A sequential reaction pathway was observed, with ACM achieving
high selectivity and space time yields (STYs) for furfuryl alcohol
(∼25%, 60–70 g/L-cat/h, 7–15 1/h liquid hourly
space velocity, LHSV), 2-methylfuran (∼25%, 45–50 g/L-cat/h,
7–15 1/h LHSV), and tetrahydrofurfuryl alcohol (∼20–60%,
10–50 g/L-cat/h, <7 1/h LHSV). ACM showed a low loss of
activity and metal leaching over the course of the reactions and was
not limited by H2 external mass transfer resistance. Acetic
acid (1%) did not significantly affect furfural conversion and product
yields using ACM, suggesting Pd/ACM’s potential for conversion
of crude furfural. Limited metal leaching combined with high metal
dispersion and H2 mass transfer rates in the composite
carbon catalyst (ACM) provides possible advantages over granular and
powdered forms in continuous processing.