This paper reports an experimental investigation into the effects of five process variables on the performance of a bench-scale continuous electrochemical reactor used in the reduction of CO 2 to potassium formate, and interprets the data in terms of reactor engineering for a (speculative) industrial process for electro-reduction of CO 2 . The process variables: temperature, catholyte species, catholyte conductivity, cathode specific surface area and cathode thickness were studied, along with CO 2 pressure and current density, in a set of factorial and parametric experiments aimed to unravel their main effects and interactions. These variables showed complex interdependent effects on the reactor performance, as measured by the current efficiency and specific energy for generation of formate (HCO 2 ) ). The ''best'' result has a formate current efficiency of 86% at a superficial current density of 1.3 kA m )2 , with a product solution of 0.08 M KHCO 2 and specific electrochemical energy of 260 kWh per kmole formate. The combined results indicate good prospects for process optimization that could lead to development of an industrial scale reactor.
NomenclatureC catholyte composition CE current efficiency (dimensionless) E cathode potential (VSHE) E cell full-cell operating voltage (absolute value) (V) E o Standard equilibrium electrode potential (VSHE) GDE gas diffusion electrode i geometric (superficial) current density (kA m )2 ) i max maximum geometric (superficial) current density (kA m )2 )Me cathode material P CO 2 pressure (Bar(abs) or kPa(abs)) P cathode cathode side pressure (kPa (abs)) T temperature (K) t operating time (h) X 1 , X 2 , X 3 factorial variables defined in Tables 6, 9, 10, 13, 14, 16 and 17 y volume fraction (i.e. mole fraction) in gas phase (dimensionless) s thickness of 3D cathode (m)