In North America, zero-valent iron (ZVI) has been used in groundwater remediation for over a decade, by and large for the reduction of chlorinated organic compounds. Herein, we highlight recent experiments designed to integrate ZVI with biological processes for treatment of industrial process wastewater. A 60,000 m 3 /day (15.8 MGD) wastewater treatment plant featuring the integrated utilization of 910,000 kilograms (∼2.0 million pounds) of iron has been in successful operation since August 2006 in Shanghai, China.Municipal wastewater has traditionally been treated with biological processes, typically aerobic organisms in suspended systems (i.e., activated sludge) or surface-anchored biofilms. Industrial process wastes, on the other hand, are more challenging due to the presence of less biodegradable and often toxic pollutants (1, 2). To date, the ZVI process has not been used on a large scale in wastewater treatment, but demand for production of a higher quality treated effluent, including toxicity and nutrient reduction, has led to an intensive examination of some emerging technologies including the ZVI process.Over the past six years, we have studied the use of iron shavings, especially turnings or shavings of 38CrMoAl steel ( Figure 1) for enhanced biological treatment of industrial process wastewater. The iron shavings contain iron (>95%), carbon(0.35-0.42%), silica(0.2-0.45%), chromium(1.35-1.65%), and a few other trace elements (e.g., Mo, S, P, Ni, each <0.03%). The primary reason for this selection is the abundant local supply and relatively low cost (∼$0.25/kg). The iron shavings have a fairly large surface area (∼0.2-0.3 m 2 /kg) and feature excellent mechanical and hydraulic characteristics (e.g., high porosity) as a filter medium.Since 2001, the National Engineering Research Center for Urban Pollution Control at Tongji University has undertaken a major research and development project to investigate the technical and economic feasibility of iron shavings for the enhanced treatment of industrial process wastes. We have examined the reactivity of iron shavings as a substitute for conventional iron powders in the transformation of a wide variety of recalcitrant organic pollutants. Particularly, the reactions of iron shavings with three groups of organic pollutantsschlorinated aliphatic compounds, organic dyes, and nitroaromatic compoundsshave been investigated. Those compounds are pollutants commonly found in wastes from petrochemical, textile, and pharmaceutical industries. A series of pilot-and full-scale experiments has been completed to advance the ZVI reactor design, fabrication, operation, and maintenance. The effect of ZVI pretreatment on microbial growth and biodegradation has been the theme of several recent dissertations. Ongoing research also includes the investigation of ZVI for treatment of emerging persistent organic compounds such as polybrominated diphenyl ethers (PBDEs) and perfluorinated compounds (PFCs).Reactions of Iron Shavings with Chlorinated Aliphatic Compounds Batch experiments ...