The
deposition of nanosize and microsize spherical particles on
planar solid substrates by hydrodynamic-evaporative spin-casting is
studied. The particles are dispersed in a volatile liquid, which evaporates
during the process, and the particles are finally deposited on the
substrate. Their coverage, Γ, depends on the processing parameters
(concentration by weight, particles size, etc.). The behavior of the
particles during the spin-casting process and their final Γ
values are investigated. It is found that for up to particle diameters
of a few micrometers, particle deposition can be described by a theoretical
approach developed for the spin-casting of polymer solutions (Karpitschka,
S.; Weber, C. M.; Riegler, H.
Chem. Eng. Sci.
2015
,
129
, 243–248. Danglad-Flores,
J.; Eickelmann, S.; Riegler, H.
Chem. Eng. Sci.
2018
,
179
, 257–264). For large particles,
this basic theory fails. The causes of this failure are analyzed,
and a corrected, more general theoretical approach is presented. It
takes into account particle size effects as well as particle sedimentation.
In summary, we present new insights into the spin-cast process of
particle dispersions, analyze the contributions affecting the final
particle coverage, and present a theoretical approach which describes
and explains the experimental findings.