The
demand of sustainable development is challenging researchers
to convert renewable resourced biomass into functional materials via
environmentally friendly and sustainable pathways. This work introduces
a long-life Pickering foam stabilized by chitin nanofibers (CNFs)
as colloidal rod-like particles, and a facile method for fabricating
lightweight porous solid foams that recycles biomass materials derived
from seafood waste. These foams were formed by combining nonionic
surfactant Tween 20 (T20) and CNFs, with the CNFs being irreversibly
adsorbed at the air–water interface to provide Pickering stabilization.
At a concentration of 7.5 mg/mL, the foams could be stable for over
1 week without any apparent drainage. The rheological data indicated
the formation of gel networks by self-aggregated CNFs at the air–water
interface, which provided long-term stabilization by preventing foam
coalescence and disproportionation. This long-term stability of CNF-T20
wet foam has permitted the fabrication of solid porous matrix by removal
of the water through simple air-drying. The air-dried chitin foams
were ultralight weight porous materials with porosity of 99.4% and
a density of 8.84 kg/m3. In addition, they exhibited significantly
improved mechanical performance (Young’s modulus of ∼290.2
kPa) compared to porous chitin materials of comparable densities prepared
by a traditional freeze-drying method. Therefore, this research has
provided a convenient pathway for scalable processing of macroporous
material from renewable biomass for potential applications in packaging,
pollutant treatment, catalysis, tissue engineering and other related
fields.