SynopsisFlammability, smoke evolution, thermal, and thermomechanical properties of low-density rigid polyurethane foams obtained from different aromatic polyols were investigated. The foams were prepared according to a standard formulation ensuring the same foam phosphorus content. Cellular polyurethanes with the best fire resistance were obtained from polyols containing disubstituted naphthalene and biphenyl rings. A linear equation was proposed to describe the influence of various structural units of the polyurethane (the content of cyclic structures C,, nitrogen content CN, and crosslinking equivalent M,) upon its flammability, expressed in terms of its oxygen index (01) Thermal stability of crosslinked polyurethanes was not found to influence significantly their thermomechanical properties, while crosslink density and the type and quantity of cyclic structures additionally introduced did have a pronounced effect upon these properties.
INTRODUCTIONCellular polyurethanes (PU) in the form of low-density rigid polyurethane foams are particularly inflammable because of their highly developed surface.1,2 Owing to their unusually low thermal conductivity and high strength-to-weight ratio, rigid P U foams are increasingly used as thermal insulation material^.^,^ Rigid PU foams have been used extensively in the construction field, and the potential for future growth in this market is considered to be great.5 Applications have increased because of needs to reduce construction costs and provide more effective thermal insulation materials for air-conditioned and electrically heated buildings. The oil embargo imposed by the OPEC nations has prompted various governments to propose far-reaching energy conservation programs. Rigid PU foams have been given an important and significant role in these programs.Rigid P U foams may cause serious hazard in some applications, e.g., if they do not possess a sufficient degree of fire resistance. In the last decade, a large number of articles dealing with the impkovement of the fire performance of polyurethane foams were published.6-10 Many new fire-retardant compounds and methods of their application were developed in order to obtain rigid PU foams with a maximum fire resistance. The emphasis of research efforts has shifted to flame-resistant composition of PU foams which are integral parts of the polyurethane chemical structure.8,10 Rigid PU foams prepared with reactive-type flame retardants comprise roughly 75% of total sales of flame-retardant The char acts as a mechanical barrier, so that the physical compactness of the material is preserved by preventing the access of oxygen to the material. Thus, the char a t least partially eliminates the exothermic oxidation reactions. The char also makes more difficult the evolution of gaseous and often toxic combustion products.2J1Phosphorus compounds that fulfil all the above-mentioned requirements are regarded to be the best flame retardants.2,6,12 The introduction of phosphorus into the rigid PU foams, however, results in a considerable d...