One of the most widely
used electric field sensors for low-frequency
electric field detection (LFEFD) in seawater uses the Ag/AgCl electrode.
The surface structure of the electrode including AgCl layers plays
a critical role in the electrode’s electrochemical performance
required for the sensor. In this study, the sequential AgCl formation
process under the constant current was examined on the Ag wire in
an electrode size for actual applications, and an optimal electrode
surface structure was suggested for the LFEFD Ag/AgCl sensor. Upon
mild anodization (0.2 mA/cm
2
) in 3.3 M KCl solution that
permits us to follow the AgCl formation process manageably, Ag dissolution
from the wire surface begins leaving cavities on the surface, with
the accompanied growth of initial Ag grains. During this period, AgCl
deposits in sizes of about several micrometers to 10 μm with
crystal planes also form primarily along scratch lines on the wire
surface, but in a partial scale. Then, with further anodization, the
assumed thin AgCl deposits start to form, covering a large portion
of the wire surface. They grow to become deposits in sizes of about
several micrometers to 10 μm with no clear facet planes next
to one another and are connected to form the network structure, representing
the main developing mode of the AgCl deposits. While they cover all
the surface, AgCl deposits also form on the surface of the already
formed ones, making multiple AgCl layers. All these deposits develop
through the nucleation process with a relatively high surface energy
barrier, and their formation rate is solely controlled by the release
rate of Ag
+
from the wire, thus by the applied current
magnitude. The Ag/AgCl electrode with a thick AgCl layer and many
holes in the AgCl surface structure like microchannels is considered
to work effectively for the LFEFD sensor in terms of both detection
sensitivity and service lifetime.