We proposed in this paper to design and synthesize a
series of
benzisothiazole-based heterocyclic azo disperse dyes with high resistance
to alkali and peroxide. These newly synthesized disperse dyes were
confirmed using
1
H nuclear magnetic resonance (
1
H NMR), mass spectroscopy, and a UV–visible spectrophotometer.
The resistances to alkali and peroxide were examined by dyeing polyester
fabric with these synthesized disperse dyes in sodium hydroxide solution
and alkaline hydrogen peroxide solution, respectively. It was found
that the disperse dyes having cyano and hydroxyl groups exhibited
poor resistance to alkali and peroxide. When the cyano and hydroxyl
groups were substituted with ethyl, benzyl, and
p
-methylbenzyl groups, the synthesized disperse dyes exhibited extremely
high resistance to alkali and peroxide. Utilizing the high resistance
to alkali and peroxide of synthesized disperse dyes, the polyester
suede fabric and polyester/cotton blended fabric could be produced
by combining pretreatment with dyeing in one bath. From pilot-plant
production based on 1-ton fabric, the one-bath process provided the
advantages of saving electric power, steam, water, and man-hour.