Research and design of multiple gas mixing system in modified atmosphere packaging

Abstract

Despite the abundant production of fruits and vegetables in Xinjiang, there is an increasing trend in waste rates. Gas-controlled packaging techniques are employed post-harvest to enhance freshness and extend shelf life. However, the multi-gas mixing system at the core of this equipment often encounters challenges such as insufficient stability, limited precision, high costs, and inadequate intelligence. In this context, we have developed and designed a multi-gas mixing system for gas-conditioned packaging. The system integrates Internet of Things technology, uses a programmable controller as the core, proposes a ternary gas distribution model based on the ideal gas equation and Dalton’s law of partial pressures, and utilizes RS-485 bus, TCP/IP protocol, among others. This ensures communication between the equipment and data transmission with the cloud server while enabling remote control of the gas mixing and blending process via a mobile phone terminal. The system runs stably through testing, with the average relative deviations of CO 2 and O 2 gas concentrations being 0.86% and 0.72%, respectively. This fulfills the technical prerequisites for achieving a gas concentration precision of less than 1%, addressing challenges related to inadequate precision in gas blending, unstable performance, and limited visual representation. Moreover, it significantly reduces equipment costs and operational complexities while serving as a valuable reference for advancing multivariate gas mixing and blending technology in Xinjiang’s fruit and vegetable gas-conditioned packaging.