Research of the technological methods influence on the formation of structure and properties during the additive growth of products from nickel chromium steels of the austenitic class by plasma-jet hard facing methods

Abstract

The paper considers the influence of a change in the heat rate of a source with time by means of slope control, using the example of plasma-jet hard facing, as well as changes in the original structure due to laminated cool post weld upsetting of the pads, using the example of plasma-jet heat-facing with a consumable electrode (Plasma-MIG). It was found that the formation of the structure is accompanied by metal deposits transcrystallization. It is shown that the use of vibratory actions on the liquid bath by slope control modulating during plasma surfacing contributes to the partial suppression of transcrystallization of the metal deposit: the direction of columnar crystallites growth changes relative to the previous layer, contributes to the refinement of the pine-tree structure, which leads to a change in mechanical characteristics. The best properties are observed when surfacing with slope control with a frequency of 15000 Hz. The use of laminated cool post weld upsetting during the plasma-jet hard-facing by consumable electrode reduces the transcrystallization of the metal deposit. It forms dendritic crystals of an equiaxial form, which leads to the reduction of the morphological grain flow, and the strength characteristics of the fused on alloy exceeds the level of the metal durability fused on without post weld upsetting and materials obtained by traditional technologies. However, the moldability characteristics remain at a high level.

Development of Manufacturing Process for High-Chromium Steel Large Welding Roll

“…A positive effect has been confirmed for processes that implement reduction along the diameter with a bulk modulus pattern, alternating with the turning (rotation) of a workpiece in a tool cavity [18,19]. Thus, refining the grain structure of the metal and improving the mechanical properties [20][21][22][23]. The works [24][25][26] provide positive information about the use of Cr12MoV steel as a material for rolls and dies, as well as high-chromium steel coatings [27][28][29] that operate under high-temperature abrasion conditions.…”