Research on Moulding Technology of Composite Payload Bay Frame

Abstract

This paper describes a large-size grid closed cavity composite payload bay frame moulding technology, focusing on the process research of the moulding process scheme, mould design scheme and layering curing mode. The research shows that: the moulding of large-size grid closed cavity composite frame can be realized by layering the layer of each unit separately and integral co-curing. Through the process research, the key technology of integral autoclave curing and individual silicon rubber pressurization has been broken through to meet the requirements of even and stable pressure at all positions in the of moulding process of composite products. The residual internal stress can be effectively removed after several cycles’ temperature variation, and then the dimensional accuracy of the frame tends to be stable in a specific temperature range. The vertical bar position deviates from 0.3mm-0.8mm, and the deviation of the frame’s thickness is ±2%. The overall flatness of the plane where the installation interfaces of all key equipment are located is better than 0.2mm. The testing shows that the mechanical properties of the specimen are better than the design index, meeting the user's requirements

Structural design and process research of functional composite parts

“…This process is most suitable for the production of profiles with various sectional shapes, such as bars, tubes, solid profiles (I-shaped, groove shaped, square profiles) and hollow profiles (door and window profiles, blades, etc.) [1] , as shown in Figure 3.…”