It is challenging to simultaneously control the phase
and the finer
nanofiber shape to prepare a thinner poly(vinylidene fluoride) (PVDF)-based
separator. Here, an ultrafine β-PVDF nanofibrous membrane was
fabricated by combining the melt electrospinning and phase-changing
techniques. Temperature and electrostatic fields were introduced simultaneously
to boost the β phase of PVDF. Meanwhile, phase-sacrificial polylactic
acid (PLA) was employed to further reduce the diameter of the melt-electrospun
fibers, which can significantly reduce the separator thickness and
increase the specific surface area, addressing the main limitation
of the application of nanofiber membranes in commercial separators.
Furthermore, the strong interactions between the −C–F
bonds in PVDF and the −CO bonds in PLA further enhanced
the regular TTTT structural β phase. Besides, SiO2 and Al2O3 ceramic nanoparticles were codeposited
on the β-PVDF nanofiber membrane by magnetron sputtering, which
not only improves the thermostability but also prevents coating layer
depowdering and thickness increase. The lithium-ion battery (LIB)
with such a composite separator showed an ion conductivity of 2.242
mS/cm and a high thermostability of 150 °C. This work elucidates
the controlling mechanism of the crystalline phase of PVDF-based nanofibrous
membrane and provides encouraging guidance for constructing a functional
layer of battery separators.