Resource saving by optimization and machining environments for sustainable manufacturing: A review and future prospects

Pimenov, Danil Yurievich; Mia, Mozammel; Gupta, Munish Kumar; Machado, Álisson Rocha; Pintaúde, Giuseppe; Unune, Deepak Rajendra; Khanna, Navneet; Khan, Aqib Mashood; Tomaz, Ítalo; Wojciechowski, Szymon; Kuntoğlu, Mustafa

doi:10.1016/j.rser.2022.112660

Cited by 119 publications

(28 citation statements)

References 224 publications

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“…The results demonstrate that the chip shrinkage coefficient increases with heating compared to conventional machining at room temperature. The increase in K, denoted as ∆K, is calculated using Formula (7). The chip shrinkage coefficient experiences a 27.6% increase when the workpiece is heated to 200 • C, and the maximum increase in K of 46.5% is observed at a temperature of 400 • C. This trend suggests that an increase in temperature enhances the cutting process by improving the chip shrinkage coefficient.…”

Section: Effect Of Tam On Chip Shrinkage Coefficient (K)mentioning

confidence: 99%

“…Many studies have suggested eco-friendly dry and minimum quantity lubrication or optimization to improve machining productivity, increase tool life, and enhance product quality [7][8][9]. However, for challenging-to-machine materials, like those commonly used in heavy-duty industries such as automotive, marine, and aviation, advanced machining methods such as diamond grinding or discharge machining are often used but limited by low material removal rates, expensive tools, and rapid wear [2].…”

Section: Introductionmentioning

confidence: 99%

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Assessment of the Effect of Thermal-Assisted Machining on the Machinability of SKD11 Alloy Steel

Mac

Luyen

Nguyen

2023

Metals

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This study aimed to investigate the effects of Thermal-Assisted Machining (TAM) on SKD11 alloy steel using titanium-coated hard-alloy insert cutting tools. The microstructure, material hardness, chip color, cutting force, chip shrinkage coefficient, roughness, and vibration during TAM were evaluated under uniform cutting conditions. The machining process was monitored using advanced equipment. The results indicated that thermal-assisted processing up to 400 °C did not alter the microstructure and hardness of the SKD11 alloy steel. However, a significant variation in chip color was observed, indicating improved heat transfer through TAM. The cutting force, vibration amplitude of the workpiece, and surface roughness all decreased with increasing TAM. Conversely, the chip shrinkage coefficient of the machined chips tended to increase due to the high temperatures.

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Section: Effect Of Tam On Chip Shrinkage Coefficient (K)mentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Assessment of the Effect of Thermal-Assisted Machining on the Machinability of SKD11 Alloy Steel

Mac

Luyen

Nguyen

2023

Metals

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“…The Organization for Economic Co-operation and Development (OECD) defines sustainable manufacturing as "managing operations in an environmentally and socially responsible manner" [5] . Hauschild et al [6] state that sustainable manufacturing, or green manufacturing, should consider the entire life cycle, not just the manufacturing stage. With this in mind, green manufacturing will have an impact on all stages of a life cycle: extraction and processing of materials, manufacturing, and assembly of the product, use, and end-of-life (EOL); and implementing a life cycle mindset can accomplish the goals of green manufacturing.…”

Section: Introductionmentioning

confidence: 99%

Perspectives on future research directions in green manufacturing for discrete products

Triebe¹,

Deng²,

Pérez-Cardona³

et al. 2023

Green Manuf Open

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With the increasing concern due to climate change caused by a higher atmospheric concentration of CO2 and other greenhouse gases, reducing environmental impact is becoming more important for every part of society. Manufacturing is responsible for a significant amount of energy/material consumption and environmental burden and, therefore, has a great opportunity to reduce its impact through green manufacturing. Green manufacturing presents opportunities across the manufacturing enterprise to increase the efficient usage of energy and material resources. These opportunities include designing products to consume fewer materials and energy during manufacturing and use, incorporating more efficient manufacturing processes, streamlining and optimizing manufacturing schedules and plans, and circularizing products. The goal of this paper will be to provide a perspective from the authors on the opportunities that exist within green manufacturing for discrete products through a review of pertinent topics and future directions. The paper will focus on processes, manufacturing equipment, manufacturing systems, recovering value at a product’s end-of-life, and additional thoughts that include metrics and indicators, techno-economic assessment, and a discussion of efficiency and effectiveness. Key findings from this review include a need for social indicators and renewable energy considerations in scheduling and process planning, integrating Industry 4.0 into circular economy along with social and institutional dimensions, consistency in the ability to measure and conceptualize metrics and indicators, a detailed evaluation of the life cycle impacts and cost of Addit Manuf, and more human and environment-oriented considerations for smart manufacturing.

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“…Therefore, when a thin film is added between the surfaces, contact stresses tend to be reduced 5 . The lubricating oil selected for a given application must be viscous enough to maintain a protective film between surfaces, but it cannot be so viscous that it generates excessive movement resistance 6 . Both the selection and the formulation of suitable oil mixtures for the lubrication process are quite complex, as there are several types of substances that can impair the lubrication properties.…”

Section: Introductionmentioning

confidence: 99%

“…5 The lubricating oil selected for a given application must be viscous enough to maintain a protective film between surfaces, but it cannot be so viscous that it generates excessive movement resistance. 6 Both the selection and the formulation of suitable oil mixtures for the lubrication process are quite complex, as there are several types of substances that can impair the lubrication properties. A long-running and increasingly urgent issue is the environmental cost of hazardous and non-degradable lubricants entering the ecosystem through total loss applications, spillages, and others.…”

Section: Introductionmentioning

confidence: 99%

Detailed tribological analysis of compressor lubricants used in electrical technology

Vasco

Dill

Moreira

et al. 2023

Lubrication Science

Self Cite

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This work presents a comprehensive tribological analysis comparing the performance of two types of lubricants-a synthetic and a natural ester-used in industrial reciprocating air compressors. A comprehensive tribological analysis comparing the performance of two types of lubricants-synthetic and natural esters-used in industrial reciprocating air compressors were carried out using surface characterisation methods and lubricant analyses. The formed and detected tribo-films were not efficient to avoid the wear observed on the cylinders, although they may have been to avoid the wear on the rings. Regarding the lubricant analyses, particle analysis showed that none of the lubricants favoured solid particle leaching to a greater extent. A biolubricant such as the one employed in this study would be suitable for replacing a mineral lubricant in situations like the ones observed in this work.

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Resource saving by optimization and machining environments for sustainable manufacturing: A review and future prospects

Cited by 119 publications

References 224 publications

Assessment of the Effect of Thermal-Assisted Machining on the Machinability of SKD11 Alloy Steel

Assessment of the Effect of Thermal-Assisted Machining on the Machinability of SKD11 Alloy Steel

Perspectives on future research directions in green manufacturing for discrete products

Detailed tribological analysis of compressor lubricants used in electrical technology

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