RETRACTED: Experimental investigation of dry turning of AISI 1040 steel with TiN coated insert

Abstract

Quality and productivity plays a pivotal part in the current manufacturing scenario. The current investigations are expected to evaluate the superlative handle environment which may fulfill the prerequisites of both quality as well as productivity. This work is centered on numerical modeling along with optimization model based on Box Behnken design strategy to optimize the machining parameters such as spindle speed, feed , depth of cut and nose radius on the reaction characteristics specifically, surface roughness (Ra) and material removal rate (MRR) during the dry turning of AISI 1040 steel utilizing TiN coated Carbide inserts. The results uncover that the spindle speed and the depth of cut are the foremost impacting factors that realize maximization of material removal rate and the minimization of surface roughness in dry turning of AISI 1040 steel. The optimization results illustrate that the desired combination of machining parameters for least surface roughness(Ra) of 1.15 μm and high MRR of 22 568.2 mm3 min−1 is obtained at the cutting speed of 1200 rpm, feed of 0.21 mm rev−1, depth of cut of 1.5 mm and nose radius of 1.2 mm.

Studying and Optimizing the Effect of Process Parameters on Machining Vibration in Turning Process of AISI 1040 Steel

“…Material. In this research, a commercial and commonly used AISI 1040 steel [26,30,37], whose chemical composition and mechanical properties are shown in Table 1, was used.…”

“…e study of Haque et al [27] found that feed rate, depth of cut, and cutting condition with water are the most significant factors affecting the surface roughness for turning of AISI 1040 steel. Prakash and Krishnaiah [28], Pavani et al [29], and Nair et al [30] studied the effect of cutting speed, feed rate, and depth of cut on surface roughness for turning of AISI 1040 steel. However, Nair et al [30] suggested the same three factors to study the effect of tool vibration on flank wear and surface roughness during high-speed machining of 1040 steel.…”

“…Prakash and Krishnaiah [28], Pavani et al [29], and Nair et al [30] studied the effect of cutting speed, feed rate, and depth of cut on surface roughness for turning of AISI 1040 steel. However, Nair et al [30] suggested the same three factors to study the effect of tool vibration on flank wear and surface roughness during high-speed machining of 1040 steel. Kumar et al [31] carried out Taguchi's experimental design to obtain the effect of cutting force, cutting tool temperature, and tool flank wear on surface roughness in turning of AISI 1040 steel.…”

Measurement, modelling and optimization of the average temperature at the tool work interface for turning of AISI 1040 steel using ANN-GA methodology

“…Amongst different grades of steel, AISI 1040 steel has wide usage in the manufacturing sector and has hence received widespread attention of researchers [8][9][10][11][12]. AISI 1040 steel has usage in production of studs, springs, rods, different types of bolts, couplings and crankshafts [3].…”

“…A significant effort has been made to improve the quality characteristics of machined AISI 1040 steel using suitable machining parameters, use of lubricants, cryogenic cooling, etc [2,[13][14][15][16]. The parameters that were considered are speed, feed rate, depth of cut, tool material, work-piece hardness, minimum quantity lubricant (MQL), etc [7][8][9][10][11][12][13][14][15][16]. The responses or the quality parameters include surface roughness, fractal dimension, multiple roughness characteristics, tool wear and cutting forces [7][8][9][10][11][12][13][14][15][16].…”