Sustainable coatings
for metal food packaging were prepared from
ZnO nanoparticles (obtained by the thermal decomposition of zinc acetate)
and a naturally occurring polyhydroxylated fatty acid named aleuritic
(or 9,10,16-trihydroxyhexadecanoic) acid. Both components reacted,
originating under specific conditions zinc polyaleuritate ionomers.
The polymerization of aleuritic acid into polyaleuritate by a solvent-free,
melt polycondensation reaction was investigated at different times
(15, 30, 45, and 60 min), temperatures (140, 160, 180, and 200 °C),
and proportions of zinc oxide and aleuritic acid (0:100, 5:95, 10:90,
and 50:50, w/w). Kinetic rate constants calculated by infrared spectroscopy
decreased with the amount of Zn due to the consumption of reactive
carboxyl groups, while the activation energy of the polymerization
decreased as a consequence of the catalyst effect of the metal. The
adhesion and hardness of coatings were determined from scratch tests,
obtaining values similar to robust polymers with high adherence. Water
contact angles were typical of hydrophobic materials with values ≥94°.
Both mechanical properties and wettability were better than those
of bisphenol A (BPA)-based resins and most likely are related to the
low migration values determined using a hydrophilic food simulant.
The presence of zinc provided a certain degree of antibacterial properties.
The performance of the coatings against corrosion was studied by electrochemical
impedance spectroscopy at different immersion times in an aqueous
solution of NaCl. Considering the features of these biobased lacquers,
they can be potential materials for bisphenol A-free metal packaging.