Review of binder jetting 3D printing in the construction industry

Shakor, Pshtiwan; Chu, Sharon Lynn; Puzatova, Anastasiia; Dini, Enrico

doi:10.1007/s40964-021-00252-9

Cited by 57 publications

(16 citation statements)

References 91 publications

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“…Binder jetting in powders gives access to a broader range of materials, including polymers, ceramics, metals, and combinations, to manipulate their physical, mechanical, and chemical properties. [67][68][69]…”

Section: Binder Jetting-based 3d Printingmentioning

confidence: 99%

3D Printing‐Enabled Design and Manufacturing Strategies for Batteries: A Review

Fonseca,

Thummalapalli,

Jambhulkar

et al. 2023

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Lithium‐ion batteries (LIBs) have significantly impacted the daily lives, finding broad applications in various industries such as consumer electronics, electric vehicles, medical devices, aerospace, and power tools. However, they still face issues (i.e., safety due to dendrite propagation, manufacturing cost, random porosities, and basic & planar geometries) that hinder their widespread applications as the demand for LIBs rapidly increases in all sectors due to their high energy and power density values compared to other batteries. Additive manufacturing (AM) is a promising technique for creating precise and programmable structures in energy storage devices. This review first summarizes light, filament, powder, and jetting‐based 3D printing methods with the status on current trends and limitations for each AM technology. The paper also delves into 3D printing‐enabled electrodes (both anodes and cathodes) and solid‐state electrolytes for LIBs, emphasizing the current state‐of‐the‐art materials, manufacturing methods, and properties/performance. Additionally, the current challenges in the AM for electrochemical energy storage (EES) applications, including limited materials, low processing precision, codesign/comanufacturing concepts for complete battery printing, machine learning (ML)/artificial intelligence (AI) for processing optimization and data analysis, environmental risks, and the potential of 4D printing in advanced battery applications, are also presented.

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Section: Binder Jetting-based 3d Printingmentioning

confidence: 99%

3D Printing‐Enabled Design and Manufacturing Strategies for Batteries: A Review

Fonseca,

Thummalapalli,

Jambhulkar

et al. 2023

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“…It is mostly employed in the manufacture of complex medical gadgets and high-end recreational items. The print head, which is placed above the platform, drops micro-droplets that are positioned with charged deflection plates in the Material Jetting process [12]. This technology, similar to an inkjet printer, may employ a variety of materials, including silicones, polymers, and waxes.…”

Section: Introductionmentioning

confidence: 99%

Composite magnetic 3D-printing filament fabrication protocol opens new perspectives in magnetic hyperthermia

Makridis

Okkalidis

Trygoniaris

et al. 2023

J. Phys. D: Appl. Phys.

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Three-dimensional printing technology has emerged as a promising tool for meticulously fabricated scaffolds with high precision and accuracy, resulting in intricately detailed biomimetic 3D structures. Producing magnetic scaffolds with the aid of additive processes, known as 3D printing, reveals multitude and state-of-the-art areas of application such as tissue engineering, bone repair and regeneration, drug delivery and magnetic hyperthermia. A crucial first step is the development of innovative polymeric composite magnetic materials. The current work presents a fabrication protocol of 3D printed polymer-bonded magnets using the Fused Deposition Modeling 3D printing method. Polymer-bonded magnets are defined as composites with permanent-magnet powder embedded in a polymer binder matrix. By using a low-cost mixing extruder, four (4) different filament types of 1.75 mm were fabricated using commercial magnetite magnetic nanoparticles mixed with a pure polylactic acid powder (PLA) and a ferromagnetic PLA (Iron particles included) filaments. The powder mixture of the basic filaments was compounded mixed with the nanoparticles, and extruded to fabricate the 3D printing filament, which is subsequently characterized structurally and magnetically before the printing process. Magnetic polymer scaffolds are finally printed using composite filaments of different concentration in magnetite. Our results demonstrate that the heating efficiency (expressed in W/g) of the 3D printed magnetic polymer scaffolds (ranging from 2 to 5.5 W/g at magnetic field intensity of 30 mT and field frequency of 365 kHz) can be tuned by choosing either a magnetic or a non-magnetic filament mixed with an amount of magnetite nanoparticles in different concentrations of 10 or 20 wt %. Our work opens up new perspectives for future research, such as the fabrication of complex structures with suitable ferromagnetic custom-made filaments adjusting the mixing of different filaments for the construction of scaffolds aimed at improving the accuracy of magnetic hyperthermia treatment.

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“…Using cementitious materials, selective cement activation (SCA) and selective paste intrusion are two recognized methods in BJ (Buswell et al , 2020; Lowke et al , 2020). SCA method includes two successive steps: deposition of the feedstock powder materials onto the building chamber according to the thickness for each layer, and the selective application of binder from the printhead at desired points (Lowke et al , 2020; Mai et al , 2022; Mostafaei et al , 2020; Shakor et al , 2022). Magnesia-based cements are widespread cementitious materials used in SCA, related to their quicker setting time with respect to Portland cement and geopolymer-based materials (Cesaretti et al , 2014; Gobbin et al , 2021; Lowke et al , 2018; Nematollahi et al , 2020; Sinka et al , 2020).…”

Section: Introductionmentioning

confidence: 99%

“…The slicer software is used to place designed 3D objects (CAD files) in the build chamber (print box) (Del Giudice and Vassiliou, 2020; Shakor et al , 2022). The total volume of the building chamber meshes in a bitwise manner and voxels that are occupied by solid parts are required to be consolidated by activation solution (Del Giudice and Vassiliou, 2020).…”

Section: Introductionmentioning

confidence: 99%

Effect of printing strategies on the properties of product in selective Sorel cement activation

Salari

Bosetti

2023

RPJ

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Purpose Particles bed binding by selective cement activation (SCA) method is a computer-aided manufacturing (CAM) technique used to produce cementitious elements. A computer-aided design file is sliced to generate G-codes before printing. This paper aims to study the effect of key input parameters for slicer software on the final properties of printed products. Design/methodology/approach The one factor at a time (OFAT) methodology is used to investigate the impact of selected parameters on the final properties of printed specimens, and the causes for the variations in outcomes of each variable are discussed. Findings Finer aggregates can generate a more compact layer, resulting in a denser product with higher strength. Fluid pressure is directly determined by voxel rate (rV); however, high pressures enable better fluid penetration control for fortified products; for extreme rVs, residual voids in the interfaces between successive layers and single-line primitives impair mechanical strength. It was understood that printhead movement along the orientation of the parts in the powder bed improved the mechanical properties. Originality/value The design of experiment (DOE) method assesses the influence of process parameters on various input printing variables at the same time. As the resources are limited, a fractional factorial plan is carried out on a subset of a full factorial design; hence, providing physical interpretation behind changes in each factor is difficult. OFAT aids in analyzing the effect of a change in one factor on output while all other parameters are kept constant. The results assist engineers in properly considering the influence of variable variations for future DOE designs.

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Review of binder jetting 3D printing in the construction industry

Cited by 57 publications

References 91 publications

3D Printing‐Enabled Design and Manufacturing Strategies for Batteries: A Review

3D Printing‐Enabled Design and Manufacturing Strategies for Batteries: A Review

Composite magnetic 3D-printing filament fabrication protocol opens new perspectives in magnetic hyperthermia

Effect of printing strategies on the properties of product in selective Sorel cement activation

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