Summary
Bio‐oil produced via fast pyrolysis of biomass usually has various undesired properties that can negatively affect its use. Therefore, raw bio‐oil needs first to undergo an upgrading stage before it is further used. This paper deals with the study of bio‐oil upgrading by means of catalytic cracking with a Y‐zeolite/ZSM‐5 catalyst, as well as the optimization of the process operating conditions. Several case studies are selected by using the simplex lattice design of experiments, and these are simulated under a range of conditions to study the effect of the key process parameters on the bio‐oil conversion. The simulation results show that the catalyst‐to‐oil ratio is the most influential parameter. An analysis of the obtained data indicates that a Y‐zeolite/ZSM‐5 catalyst blend with 15.6 to 19.0%wt of Y‐zeolite, a catalyst‐to‐oil ratio in the range of 4.9 to 6.1, a riser height of 24.6 to 30.0 m (residence time ~ 6 s), and a reactor temperature of 350 to 385°C are the preferred conditions that maximize the product conversion, which take values up to 78.5% in the simulations. A comparison against previous experimental results confirms that the value of the ratio between catalyst and bio‐oil is a critical design parameter and highlights that the optimum values of the Y‐zeolite content and the reactor temperature calculated from the simulation data are in good agreement with those obtained experimentally. The simulation analysis conducted in this study is a suitable tool to investigate the catalytic cracking process for bio‐oil upgrading.