In order to break the aging crude oil (WACO) emulsion
of the offshore
platform more effectively, a highly active isocyanate, polyaryl polymethylene
isocyanate (PAPI), was selected to modify the pilot-scale tannic acid
demulsifier. In the addition of PAPI, its molecular weight and viscosity
dramatically increased, while its relative solubility, hydroxyl number,
and cloud point exhibited an opposite direction, showing an increase
in hydrophobicity. After adding the above modified demulsifier, a
remarkably improved water removal of WACO emulsion accompanied by
a notable reduction of the water content in the oil phase monitored
by the Karl Fischer method was observed. Demulsification on the offshore
platform demonstrated that the best water removal was achieved when
the proportion of PAPI is 1.5 wt %. Its demulsification efficiency
reached 95.7%, which was 25.6% higher than the 76.2% of unmodified
demulsifier. In addition, a positive correlation between viscoelasticity
of emulsion and demulsification performance was found by only adjusting
the parameters of the rheometer. This method may be utilized to characterize
the demulsification performance by any rotary rheometer. The pilot-scale
demulsification experiment demonstrated that the water removal can
reach 98.14 vol % and residual water content was only 0.55 vol %.
These results further confirmed the excellent demulsification performance
of the modified demulsifier toward the WACO emulsion in production.