Description of the past and recent trends in robot positioning systemsIndustrial robots are used customary without any embedded sensors. They rely on a predictable pose of an object (position and orientation in 6 degrees of freedom, 6DOF) when performing the task of gripping parts located for instance on palettes or assembly lines. In practice though, a part can easily deviate from its ideal nominal location and a robot having no embedded sensors can miss or crash into the object. This would lead to damages and downtime of such an assembly line.
Manual and automated part acquisitionManual part acquisition involves human employment. Clearly, it is not a good solution because humans are exposed to possible injuries, what increasing medical and social costs. Parts are often sharp and heavy. Yet, they are not sterile. Contamination (for instance, dust, oil, hair etc.) transferred to critical areas of the object leads to reduction in the quality of assembly (inevitably followed by product recalls). Conventionally, automated gripping relied on intricate mechanical and electromechanical devices known as precision fixtures, which were utilized to ensure that the part was always at the programmed pose with respect to the robot. The design of such fixtures is though expensive, imposes design constraints, requires frequent maintenance, and has a reduced flexibility.
2D and 3D robot positioningOver the years a variety of techniques have been developed to automate the process of gripping parts as an alternative to the existing manual part acquisition. Due to the rapidly evolving machine vision technology, vision sensors are playing today a key role in the threedimensional robot positioning systems. They are not only cheaper but also far more effective. A robot with an embedded vision sensor can have greater 'awareness' of the scene. It can grip objects, which can be non-fixtured, stacked or loosely located. Thus, it enables the robot to grip objects that are provided in racks, bins, or on pallets. Regardless of the presentation, a vision-guided robot can locate an object for further processing. This generic application of robotic guidance is applied in industries such as automotive for the location of power train components, sheet metal body parts, complete car bodies, and other parts used in assembly. Other industries such as food, pharmaceutical, glass and daily products apply vision guided robotic technology to their applications, as well.www.intechopen.com
Automation and Robotics 42As a response to the industry needs two major techniques have emerged: 2D and 3D machine vision. Two-dimensional machine vision is a well-developed technique and has been successfully implemented in the past years. 2D robotic vision systems locate the object in 3 degrees of freedom (x, y, and roll angle) based on one image. Consequently, the main limitation of 2D vision is its inability to compute part's rotation outside of a single plane. Unfortunately, this does not suffice in many applications that aim to eliminate, for instance, the precis...