The corrosion behavior of sensitized AA5083 in aerated and deaerated 3.5 wt% NaCl solutions has been studied. The results indicated that an altered surface layer (ASL) with a recrystallized microstructure having no β phase at the grain boundaries formed on sensitized AA5083 during polishing. The ASL prevented the exposure of β phase at the surface and its dissolution at the alloy open circuit potential, even though this potential was above the breakdown potential of bulk β phase. Selective dissolution of β phase was observed when a cathodic reaction caused an increase in localized pH near intermetallic particles or after removal of the ASL by etching to expose the grain boundary β phase. The different corrosion behavior of solutionized and sensitized AA5083 was clarified by testing etched samples. Removal of the ASL is therefore necessary to understand the initiation of intergranular corrosion on sensitized AA5083. © The Author(s) 2015. Published by ECS. This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 License (CC BY, http://creativecommons.org/licenses/by/4.0/), which permits unrestricted reuse of the work in any medium, provided the original work is properly cited. [DOI: 10.1149/2.0321506jes] All rights reserved.Manuscript submitted January 22, 2015; revised manuscript received February 16, 2015. Published February 27, 2015 Lightweight materials that provide good formability, high strengthto-weight ratio, weldability and corrosion resistance are desired for use in automotive and marine industrial and military applications. Wrought AA5XXX Al-Mg alloys are well known for these properties, and in recent years these materials have been used to replace heavier materials.1 However, Al-Mg alloys can be susceptible to intergranular corrosion (IGC) attack and intergranular stress corrosion cracking (IGSCC) because of sensitization, which involves the formation of the anodic β phase (Mg 2 Al 3 ) along the grain boundary.
2-4When an Al-Mg alloy containing more than 3 wt% Mg is exposed to room temperature over long periods of time or an elevated temperature (60∼180• C) over a shorter period of time, supersaturated Mg will diffuse to the grain boundary region and form β phase particles.5 Because the breakdown potential (E b ) of β phase (−0.95 V SCE ) 6 is more negative than the open circuit potential (OCP) of the alloy (−0.78 V SCE ), dissolution of β phase along grain boundaries can occur when the alloy is exposed in a corrosive environment. This phenomenon leads to IGC and also IGSCC when a tensile stress is present.1,7-10 Goswami et al. showed that the hardness of AA5083 gradually decreased with aging time, 10 which indicates removal of the strengthening element Mg from solid solution. Searles et al. found that the ductility of sensitized AA5083 during constant extension rate testing increased when a potential below the pitting potential of β phase was applied to the sample compared to testing at the OCP. 1 Jones et al. showed that the crack growth rates of AA5083 were ...