Electrochemical hydrogen evolution reaction (HER) coupled
with
methanol oxidation reaction (MOR) is an innovative process to attain
energy-efficient hydrogen generation with more valuable formate product
co-generation. Herein, we present 3D porous bimetallic NiCo nanostructures
with oxygen vacancies grown on a nickel foam surface (Ov-NiCo@NF) as efficient electrocatalysts that show integrated highly
selective methanol oxidation along with hydrogen evolution. The electronic
structure of Ov-NiCo@NF is tuned by surface oxygen vacancies
that provide a high active surface area and optimum chemisorption
energy for selective methanol upgradation to formate. The metallic
porous nanostructures and interconnected dendritic growth of nanoparticles
ensure electrolyte penetration, with faster gas release ability, that
enhances charge transfer kinetics and suppresses support passivation
during MOR and HER. The 3D porous Ov-NiCo@NF exhibits improved
methanol conversion activity, requiring 1.30 and 1.42 V (vs RHE) to
achieve 50 and 100 mA cm–2 current densities for
MOR, respectively. Furthermore, an integrated two electrode setup
(Ov-NiCo@NF//Ov-NiCo@NF) requires a cell voltage
of 1.41 V to attain 25 mA cm–2 current density for
methanol-upgrading-assisted water electrolysis, while a higher cell
voltage (1.62 V) is required in the electrolyte without methanol (overall
water splitting).