The integral catalytic
impeller can simultaneously improve reaction
efficiency and avoid the problem of catalyst separation, which has
great potential in applying heterogeneous catalysis. This paper introduced
a strategy of combining electroless copper plating with 3D printing
technology to construct a pluggable copper-based integral catalytic
agitating impeller (Cu-ICAI) and applied it to the catalytic reduction
of 4-nitrophenol (4-NP). The obtained Cu-ICAI exhibits very excellent
catalytic activity. The 4-NP conversion rate reaches almost 100% within
90 s. Furthermore, the Cu-ICAI can be easily pulled out from the reactor
to be repeatedly used more than 15 times with high performance. Energy-dispersive
spectrometry, X-ray diffraction, and X-ray photoelectron spectroscopy
characterizations show that the catalyst obtained by electroless copper
plating is a ternary Cu-Cu
2
O-CuO composite catalyst, which is conducive to the electron transfer
process. This low-cost, facile, and versatile strategy, combining
electroless plating and 3D printing, may provide a new idea for the
preparation of the integral impeller with other metal catalytic activities.